Schlagwort: Desktop Metal

  • Markforged Cleared of Desktop Metal IP Infringement Claims

    Markforged Cleared of Desktop Metal IP Infringement Claims

    Reading Time: 15 minutes

    In March, Desktop Metal filed a lawsuit against Markforged for allegedly copying portions of its patented metal 3D printing processes. Last week, a federal jury decided to clear Markforged of both IP infringement allegations, marking a major victory for the defendant. 

    UPDATE (7/30/18) – Court Clears Markforged of IP Infringement Accusations

    Earlier this year, two of the pioneers in metal additive manufacturing squared off in court over accusations of patent infringement. The Massachusetts-based startup Desktop Metal alleged that its competitor Markforged– also based in Massachusetts –had copied two patents relating to their metal 3D printing process.

    After a three-week trial concluded on July 27th, a 12-person federal jury reached a verdict clearing Markforged of the charges that it infringed upon Desktop Metal’s Intellectual Property. Court proceedings relating to the five counts of trade and contract violations are still pending and have yet to be settled, but the verdict on IP infringement can certainly be considered as a victory for Markforged.

    The lawsuit was initially launched in March 2018 when Desktop Metal accused Markforged of infringing upon U.S. Patent No. 9,815,118, entitled ‘Fabricating Multi-Part Assemblies’, and U.S. Patent No. 9,833,839, entitled ‘Fabricating an Interface Layer for Removable Support’. Shortly after the infringement lawsuit was filed, Markforged CEO Greg Mark came out strongly against the allegations, calling them “far-fetched.”

    Both companies have been developing metal 3D printing systems for around the same time, with Markforged unveiling its own three months about before Desktop Metal did. However, aside from having similar aspirations in the metal 3D printing field, there was also an odd familial link between the two companies. Desktop Metal had previously employed a man named Matiu Parangi as a print lab technician. Unbeknownst to them at the time of hiring, Matiu’s brother Abraham Parangi was working as the Director, Technology & Creative at Markforged.

    In the lawsuit, Desktop Metal alleged that the former employee downloaded a host of proprietary information relating to IP and processes, sharing them with his brother and thus Markforged, directly violating a Non-Disclosure Agreement that he signed in 2016. While some aspects of the case is still pending, the decision to dismiss the IP infringement charges against Markforged is certainly newsworthy.

    All3DP reached out to Desktop Metal and Markforged for comment, and received the following responses.

    Markforged’s Statement

    “Markforged printers have changed the way businesses produce strong parts while dramatically impacting the delivery times, cost, and supply chain logistics. We feel gratified that the jury found we do not infringe, and confirmed that the Metal X, our latest extension of the Markforged printing platform, is based on our own proprietary Markforged technology,” said Greg Mark, founder and CEO of Markforged. 

    Desktop Metal’s Statement

    “Desktop Metal is pleased that the jury agreed with the validity of all claims in both of Desktop Metal’s patents asserted against Markforged. Desktop Metal has additional claims pending alleging trade secret misappropriation by Markforged. The Federal District Court has bifurcated those counts and will try them at a later date. At Desktop Metal, we remain committed to building on our leadership in the metal 3D printing sector and continuing to provide innovative products and solutions to our hundreds of customers across industries. We are currently reviewing legal options concerning the infringement issue,” Desktop Metal stated.

    We will continue to update this story as more information comes to light.

    If you’re unfamiliar with the origins of this case, continuing scrolling to read our previous coverage on the case, as well as the public statements issued by both Desktop Metal and Markforged. 

    UPDATE (3/21/18 at 11:15 EST) – Desktop Metal Statement

    UPDATE 2 (3/26/2018) – Markforged Responds 

    Last year, the industry saw a massive influx of metal 3D printing innovation. This sudden charge was led by the Massachusetts-based startup Desktop Metal, which has successfully raised $277 million in funding over the past couple of years.

    This metal manufacturing movement also saw contributions from the likes of Digital Metal and Markforged, the latter of which was already a household industry name for its development in continuous carbon fiber 3D printing.

    Interestingly enough, right around the same time that Desktop Metal unveiled its metal 3D printing systems, Markforged also made a public shift into the very same market.

    In January 2017, the continuous carbon fiber 3D printing pioneers announced the Markforged Metal X, a metal 3D printer that operates similarly to Desktop Metal’s Studio System. Meanwhile, Desktop Metal had been working on its process since it was founded in 2015, and officially debuted the Studio System and Production System in April 2017.


    Desktop Metal’s Studio System

    At the time, both Desktop Metal and Markforged were recognized as two prominent trailblazers on the new frontier of affordable metal 3D printing.

    But this week, we learned some shocking revelations that seem to have pitted the two companies against one other in the courtroom.

    Desktop Metal has launched a lawsuit against Markforged, alleging that the competitor and fellow Massachusetts-based business had copied portions of their patented metal 3D printing process. The official lawsuit, which was filed in the United States District Court for the District of Massachusetts, is leveled against Markforged and an ex-employee of Desktop Metal named Matiu Parangi.

    We were intrigued by the case for obvious reasons, and after taking a deeper look at the court documents, discovered a riveting and longwinded history between this pair of 3D printing companies.


    Markforged’s Metal X 3D printer

    The Unique History Between Desktop Metal’s CEO and Markforged

    In the lengthy complaint, Desktop Metal accuses Markforged of infringing on two particular patents. The first is entitled  “Fabricating Multi-Part Assemblies” (U.S. Patent No. 9,815,118). This patent refers to Desktop Metal’s method for fabricating a first object from a first material, which includes a powdered material and a binder system.

    The second patent is entitled “Fabricating an Interface Layer for Removable Support” (U.S. Patent No. 9,833,839). This patent refers to the support structure system developed by Desktop Metal.

    In the recently filed complaint, these two patents are commonly referred to as the “Patents-in-Suit”.

    Although the two competitors both unveiled its metal 3D printing technology in 2017, the origins of this story actually start in 2015, the very same year that Desktop Metal was founded by CEO Ric Fulop.

    Prior to starting the company, Fulop worked as a General Partner at the venture capital fund North Bridge. According to complaint, Fulop was directly involved with the venture capital fund’s investment in Markforged.

    Section 14 of the complaint states:

    At North Bridge, Mr. Fulop led the software and 3D investing practices, and was an early stage investor and board member in Dyn (acquired by Oracle for $600 million), Gridco, Lytro, Markforged, Onshape, and Salsify. In the spring of 2015, Mr. Fulop began to the process of winding up his activities at North Bridge and thinking of new projects to pursue.


    CEO of Desktop Metal, Ric Fulop

    The court filing goes on to state that Fulop informed North Bridge and Markforged on his intention to pursue metal 3D printing, eventually leading to the founding of Desktop Metal. At that time, Markforged’s co-investor Matrix Partner expressed interest in investing in the new metal 3D printing startup, but Fulop opted to accept funding from other investors, and also stepped down from the Board of Markforged. In fact, the two companies even agreed to a review to ensure that Fulop’s plan for Desktop Metal didn’t infringe on Markedforged’s IP, and both sides agreed that it did not.


    In April 2016, Desktop Metal filed the first provisional patent application that lead to the two “Patents-in-Suit”. The complaint alleges that, during this time, Markforged remained focused on its continuous carbon fiber 3D printing technology, releasing the Mark 2 3D printer in the same month.

    The Hiring of Mr. Parangi: Another Unusual Connection Between Desktop Metal and Markforged

    Let’s fast-forward to August 2016, the moment where this story and connection between Desktop Metal and Markforged gets really interesting. Desktop Metal had hired a man named Matiu Parangi to work as a technician on the startup’s “print farm”, which is where parts were 3D printed with prototypical machines.

    Section 63 of the complaint explains the depth of sensitive information that Parangi was granted access to:


    According to the complaint, in October 2016, Parangi “downloaded documents unrelated to his work on the print farm, including documents relating to Desktop Metal’s R&D strategy and proprietary technology” without the company’s knowledge.

    Simultaneously, Fulop had revealed to employees that the company was about to close a financing round. Just one month later, Markforged’s counsel sent a letter to the Desktop Metal CEO to remind him “of obligations asserted to be owed to Markforged”.

    Section 17 in the filed complaint reads:

    On information and belief, this letter was intended to interfere with the financing of Desktop Metal. Nevertheless, the financing was successful and Mr. Fulop received no further communication from Markforged’s counsel.

    In December 2016, Desktop Metal discovered that Matiu Parangi was actually the brother of Abraham Parangi, the “Digital Prophet” / Director, Technology & Creative” at Markforged. One month later, Markforged announced its Metal X 3D printer at CES 2017.


    The Studio System was officially debuted by Desktop Metal in April 2017, showcasing the office-friendly 3D printer and its proprietary Separable Supports method, which enables users to remove support structures by hand. The company began shipping Studio System to customers in December 2017.

    One year after announcing the Metal X at CES 2017, Markforged exhibited its new metal 3D printer at the very same trade show.

    In an article written by 3DPrint.com in January 2018, Jon Reilly, Markforged’s Vice President of Product, was interview about the capabilities of the new Metal X 3D printer. He was directly quoted as stating that “the ceramic release layer sinters right off in the furnace for easy support removal,” in describing the capabilities of Markforged’s metal 3D printing technology.

    Desktop Metal clearly believes that Markforged was infringing upon these “Patents-in-Suit” in order to compete with the Studio System. Section 25 of the complaint states:

    As Desktop Metal begins shipping its Studio System, Markforged is seeking to compete directly with Desktop Metal by offering its Metal X 3D print system. Based on at least Markforged’s recent disclosures that its Metal X 3D print system uses a ceramic release layer that turns to powder during sintering, Markforged seeks to compete using Desktop Metal’s patented technology protected by the Patents-in-Suit.


    Desktop Metal’s Studio System and Production System

    Desktop Metal Files Lawsuit Against Markforged: What are the Allegations?

    Desktop Metal has filed eight separate counts against Markforged and Mr. Parangi in the recently filed complaint. To gain a better understanding of what the company is alleging, let’s take a brief look at each count:

    Count I – Infringement of ‘839 Patent

    The first count accuses Markforged of infringing and continuing to infringe on Desktop Metal’s “Fabricating an Interface Layer for Removable Support” patent. This patent pertains to the unique support removal process featured in the Studio System, which uses an interface layer for easy removal.

    The complaint states that Markforged has been selling the Metal X 3D printer for performing the same support removal methods Desktop Metal patented without permission.


    Desktop Metal believes that this patent infringement was done knowingly, and that Markforged has caused damage and “irreparable injury” to the company.

    Section 39 in the complaint states:

    On information and belief, Markforged has had actual notice of the ’839 patent at least since Desktop Metal publicly announced its issuance on January 3, 2018, before Markforged exhibited its Metal X printer at CES and before Markforged granted an interview explaining its use of the methods claimed in the ’839 patent. On information and belief, Markforged’s infringement has been willful, as further evidenced by the allegations of 16 misappropriation and unfair competition set forth below. Markforged’s infringement will continue to be willful if Markforged does not discontinue its infringement.

    Count II – Infringement of ‘118 Patent

    This allegation pertains to the other half of the Patents-in-Suit, entitled “Fabricating Multi-Part Assemblies”. This patent refers to the process of fabricating a first object from a material that includes both powdered material and a binder system. Desktop Metal alleges that Markforged also knowingly infringed upon this patent, making the same argument displayed in Count I.

    Count III – Violation of the Defend Trade Secrets of 2016

    Count III is leveled against Markforged and Mr. Parangi, who Desktop Metal claims signed a Non-Disclosure Agreement (NDA) while working with the company. The plaintiff accuses Parangi of acquiring trade secrets from Desktop Metal through improper means and disclosed them, therefore violating his NDA and obligations to his employer.

    This allegation is summed up nicely in Section 77 of the complaint:

    As a direct and proximate result of Mr. Parangi’s and Markforged’s misappropriation of trade secrets, Desktop Metal has suffered and will continue to suffer irreparable harm and other damages, including, but not limited to, loss of value of its trade 26 secrets. Desktop Metal is therefore entitled to civil seizure of property, injunctive relief, monetary damages for its actual losses, and monetary damages for unjust enrichment where damages for its actual losses are not adequately addressed.

    Count IV – Trade Secret Misappropriation

    Similar to the Count III, the following allegation refers to the misappropriation of Desktop Metal’s trade secrets, and is again leveled against both Markforged and Parangi. Here, the plaintiff expounds about the economic value that Desktop Metal’s trade secrets have, and that the ex-employee stole or unlawfully took these secrets and passed them onto his brother’s company.


    Count V – Unfair or Deceptive Trade Practices

    Count V alleges that both Markforged and Parangi engaged in unfair or deceptive trade practices through Desktop Metal’s Proprietary Information. The complaint states that Mr. Parangi assisted Markforged “to develop a directly competing product in the 3D metal printing field”, and that the defendant (Markforged) “knowingly received the benefits from the disclosure” of this information.

    Count VI and VII – Breach of Contract (NDA)

    These two counts focus strictly on Parangi, discussing the belief that the ex-employee knowingly violated the NDA, non-competition, and non-solicitation agreements that he had signed while working with Desktop Metal. Due to this alleged breach of contract, the plaintiff believes that Desktop Metal “has been and will continue to be irreparably harmed”. Therefore, the company believes it is entitled to injunctive relief and damages for these counts.

    Count VIII – Breach of the Covenant of Good Faith and Fair Dealing

    This final count is also focused on Parangi, once again covering the “breaches of his contractual obligations and his improper use and/or disclosure of Desktop Metal’s Proprietary Information”. In Section 117, the plaintiff explains:


    In Conclusion: Which Way Will the Gavel Fall?

    We’ve reached out to Desktop Metal and Markforged for comment, and are still awaiting a response from both parties. Of course, we will continue to update this story as more information comes to light.

    In the complaint, Desktop Metal requests that the Massachusetts Court takes a number of actions in favor of them and against Markforged and Parangi. These actions include:

    • A declaration in favor of Desktop Metal for each count.
    • Preliminary and permanent injunction preventing Markforged from continued infringement of the two patents.
    • Compensation for any current or future profits that Markforged has achieved as a result of the alleged breaches.
    • An award of three times the actual damages for Markforged’s unfair trade practices.
    • Civil seizure of property incorporating Desktop Metal’s trade secrets.

    Until then, we can only speculate on how this strange case will play out. However, what we do for sure is that the connection between Desktop Metal and Markforged goes far beyond the two companies being located in Massachusetts and involved with metal 3D printing technology.

    Stay tuned as this story develops…

    UPDATE (3/21 at 11:15 EST)

    A few hours after reaching out to Desktop Metal for a comment, we received a background statement from the company. Because the case is now in litigation, the company was unable to provide any further comments. Here’s the full statement released to All3DP:

    Desktop Metal has filed a patent infringement lawsuit in the United States District Court for the District of Massachusetts to protect the Company’s intellectual property from unauthorized use by Markforged. The lawsuit alleges Markforged’s Metal X 3D printer violates two Desktop Metal patents related to interface layer and separable support strategies for printing 3D metal parts, as well as trade secret misappropriation.

    The lawsuit is based on U.S. Patent Nos. 9,815,118 and 9,833,839 that were granted to Desktop Metal in 2017 covering the Company’s interface layer technology for both its Studio System™, the first office-friendly metal 3D printing system for rapid prototyping, and Production System™, the only 3D printing system for mass production of high resolution parts. This technology makes it possible to print support structures that do not bond to parts and consolidate during sintering, as well as assemblies that do not consolidate during sintering.

    In addition to the two patents covering the interface layer and Separable Supports™ technology, Desktop Metal has a portfolio of 100+ pending patent applications covering more than 200 inventions.

    Desktop Metal was founded in October 2015 by CEO Ric Fulop and a group of the world’s leading experts in advanced manufacturing, metallurgy, and robotics, including 4 MIT professors, seeking to create a new category of metal 3D printers. Mr. Fulop has a long history as a successful entrepreneur and was an early stage investor and board member for a number of 3D printing startups, including Markforged. In the summer 2015, Mr. Fulop discussed with Markforged his intent to pursue untapped opportunities in metal 3D printing, and thereafter left the board to launch Desktop Metal.  At that time, Markforged was not in the metal 3D printing business.

    “Metal 3D printing is an exciting, quickly growing and rapidly evolving industry and, as a pioneer in the space, Desktop Metal welcomes healthy and vibrant competition,” said Mr. Fulop. “When that competition infringes on our technology, however, we have a duty to respond. We believe Markforged products clearly utilize technology patented by Desktop Metal and we will do what is necessary to protect our IP and our Company.”

    “Desktop Metal has invested significant resources in developing innovative additive manufacturing technologies for metal 3D printing and our intellectual property portfolio reflects the hard work of our engineers and scientists,” said James Coe, General Counsel of Desktop Metal. “We owe it to our customers, employees and shareholders to protect the ground-breaking nature of our technology and preserve that investment so we can continue to promote innovation.

    Shortly after we received the response from Desktop Metal, a company spokesperson for Markforged also responded to our inquiry with a brief statement that “Markforged does not discuss ongoing legal matters publicly”.

    UPDATE 2 (3/26) – Markforged Responds 

    A few days after the story made rounds throughout the community, Markforged CEO Greg Mark released a statement in response to the accusations by Desktop Metal:

    I founded Markforged in my kitchen six years ago. I dreamt of giving every engineer the ability to 3D print real, functional, mechanical parts. We invented something that had never existed before – a continuous carbon fiber 3D printer. Our Metal X product is an extension of that platform.

    We’ve come a long way. We now have the most advanced technology platform in 3D printing, and I’m incredibly proud of what our team of engineers have accomplished.

    On Monday, a competitor filed a lawsuit against us, including various far-fetched allegations. Markforged categorically denies these allegations and we will be formally responding shortly in our own court filing.

    Markforged is a thriving business with a dedicated team of passionate people, and we’re going to continue to execute and deliver amazing products to our customers.

    – Greg Mark, founder & CEO

    Source (Court Documents): Law360

    License: The text of „Markforged Cleared of Desktop Metal IP Infringement Claims“ by All3DP is licensed under a Creative Commons Attribution 4.0 International License.

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  • All3DP Heads North to Visit the Metal 3D Printing Pioneers at Desktop Metal

    All3DP Heads North to Visit the Metal 3D Printing Pioneers at Desktop Metal

    Reading Time: 9 minutes

    We recently had the pleasure of paying a visit to the Massachusetts-based headquarters of Desktop Metal, the pioneering 3D printing company that is making affordable metal 3D printing a reality. Check out our in-depth tour of the facilities and exclusive interview with co-founder Jonah Myerberg.

    When one thinks of Boston, one typically thinks of prestigious universities, the legendary New England Patriots quarterback Tom Brady, or perhaps even the infamously historical tossing of tea into the Boston Harbor. At All3DP, however, our mind tends to drift towards the groundbreaking 3D printing startup Desktop Metal.

    A mere three years ago, a small team of six people full of big ideas embarked on an adventure to revolutionize metal 3D printing. But their big ideas were not unwarranted. After raising $277 million in funding over the last few years, their dreams are becoming a reality.

    Desktop Metal has grown at an impressive rate, and they undoubtedly have the support of some key investors (such as BMW, Google Ventures, Ford, and many other big names). And with how they are paving the way for affordable metal 3D printing, it’s easy to see why the company seems to magnetize funding.

    The industrial-scale Production System is still under wraps, with a release date set for next year. The desktop-sized Studio System, however, is up and running, shipping to those with reservations this past December. Amidst all of the excitement seeping out of the Desktop Metal headquarters, All3DP was invited to sit down with Co-Founder Jonah Myerberg (front right) and get an inside look to their operations.


    Desktop Metal co-founders (front left to right: CEO Ric Fulop, A. John Hart, Jonah Myerberg; standing left to right: Yet Ming-Chiang, Chris Schuh, Ely Sachs, Rick Chin)

    The Operations

    Desktop Metal is taking a unique approach to take this cost and complexity out of the picture via their two systems: the Studio System and the Production System.

    Read More: Desktop Metal Debuts Two Revolutionary 3D Printers

    One major component of the company’s early success is their attention to detail. From the aesthetics of metal material to the software engineering and monitoring, every aspect of the ecosystem is actively being perfected. This is possible because 80 percent of their team is made up of engineers, resulting in 200 engineers working towards making the Studio System and the Production System the best on every front.

    For a final assurance that 3D printed part match the original CAD file, they even go so far as to 3D scan the part and compare it to the original drawing. Just one more example of how Desktop Metal is going above and beyond to master metal additive manufacturing.

    “Desktop Metal was founded 3 years ago with a single goal in mind: to make metal 3D printing more accessible to engineers and manufacturers… It’s kind of been kept an arm’s length or more from engineers in the office and has been only applicable to certain industries that could afford it. But, in fact there’s a lot of various areas where it is applicable if you take the cost and complexity out the picture.” – Jonah Myerberg

    The Studio System

    The printing process for the Studio System consists of three stages: 3D printing, debinding, and sintering.

    The Studio System uses an FDM style of 3D printing. Wait, FDM? But extruding metal this way must require a bit of magic, right? Metal is a sturdy, durable, heavy material. It’s not something you can melt down and squeeze through a tube. Or so we thought…

    One of the innovations of Desktop Metal is that they figured out a way around this. By mixing metal powder with a polymer, they are able to do the impossible and extrude metal, just like is so commonly done with plastics.

    Step two focuses on removing this polymer-based binder. Their “secret sauce” is their debinding solution. While they were unwilling to share their precious recipe, they did divulge that they have resident chemical engineers constantly perfecting the solution to ensure it’s the best it can be. This solution removes 50% of the polymer, leaving just enough to keep the model held together.

    Step three finalizes the 3D printed product. It removes the rest of the polymer and sinters the metal particles together. Take a look at the image below. On the left, we have the part after stage one in its “green state”. The middle shows the product after sintering. The right shows the product after it’s been sent through an external polisher.


    Three stage of part development. Left: green state. Middle: sintered. Right: polished.

    Materials

    To make this unprecedented process possible, Desktop Metal mixes powdered metal with a polymer. “Once put the binder in , it holds its form nicely and you can shape it into whatever you’d like,” Myerberg explains.

    When the part is in its “green state”, it has an unforeseen advantage. Because it is still full of polymer, it is still quite malleable. This allows you to manipulate the part before it becomes a sturdy metal. This can be hugely advantageous for adding small details, such as threads, which are typically difficult to 3D print.

    For the materials themselves, a glance at the the company’s website shows a current offering of 30 different materials. This is an exciting start. But according to Myerberg, Desktop Metal “has access to hundreds that like to eventually get in to.”

    Another big way Desktop Metal sets themselves apart is their use of a ceramic interface for support structures. The Studio System is a double extruding system with one arm for the chosen metal, and one for ceramic. By adding 1-2 layers of ceramic at the interface of the support and the part, the print maintains the strength and support, without welding the support onto the finished product during sintering. The furnace then removes these ceramic layers, enabling you to remove the supports by hand.

    Desktop Metal
    Desktop Metal
    Post-sintering, the part simply breaks away from its supports. Image: Desktop Metal

    Software

    Desktop Metal’s software is also an impressive feat. With a humble appreciation for the common man, they designed the software to be user-friendly so that anyone can make the most of it. On one hand, it has options for specifying each and every parameter for the experts. However, it also has simple options for various automated optimizations.

    Once you upload the CAD file and select the material, the software analyzes the print options based on the following features: Fabrication Time, Material Required, and Surface Quality. With an eye catching green-to-red scale, you can see which orientation is the best in a matter of seconds.

    Once you select between these simple choices, the software then automatically determines the scaling required to return a final product identical to the CAD file, taking into account the shrinkage that occurs in the sintering phase.

    The software also intelligently accounts for the shrinkage that occurs during sintering. This shrinkage is inevitable considering the space taken up by polymer has to be filled with something. The software appropriately analyses your CAD file to determine when and how much the design should be enlarged to ensure the final product matches the original file.

    The best part? This advanced processing is all done behind the scenes and you needn’t give it a second thought.


    Case Studies

    Desktop Metal has never ceased to shoot for the stars. With their initial dream of developing an affordable metal 3D printer becoming a reality, they now can consider the different applications and use cases, along with their partnering companies.

    The biggest of these, in more ways than one, is the automotive industry. With electric cars capturing an increasing portion of the automotive industry, the weight of the vehicle will become of greater importance. The current method to create many automotive parts is injection molding, which creates a solid metal gear, for instance. But what if you could produce a part that has a lesser fill where there is no load? By redesigning the vehicle parts based on load placement, you can reduce a significant portion of metal and the total weight of the mechanism.

    Intrigued? Well, Ford and BMW certainly are. These leading automotive companies were early investors in Desktop Metal. With their eyes set on the Production System, these companies are each partnering with Desktop Metal to revolutionize the automotive industry.

    And the metal 3D printing revolution doesn’t stop there. Mobile phone companies, tooling companies, the oil industry and construction equipment manufacturers, e.g. Caterpillar, also see the potential that Desktop Metal is offering. The latter pair are specifically interested in developing a zero-inventory workflow, which would allow them to instead have 3D printers located around the world to print parts on-demand.


    Print Farm

    Another thing that stood out when looking at Desktop Metal’s quality assurance technique is the print farm they have on-site. This is not only to print parts for customers, but they do test prints on each and every printer before it gets shipped out. They ensure it is running optimally before shipping it out to the customer.

    Why It Is Affordable

    Of course, one of the primary ways Desktop Metal sets their metal 3D printers apart from the pack is the incredibly affordable price. So we had to ask how they can set theirs 3D printers at a tenth of the price of the metal additive manufacturing systems currently on the market.

    The answer comes in three parts:

    1. The toxicity of the material contained in a malleable polymer.
    2. The allowance of oxygen until the final step.
    3. The cost of the equipment itself.

    Powdered metal is a rather hazardous substance to deal with. It can be quite toxic if ingested (and with the fineness of the powder this can be hard to avoid). Desktop Metal’s printers combats this by adhering the powder to a polymer, leaving no powder to fly about and invade your lungs.

    Additionally, the system allows oxygen in the process up until sintering. This allows for cheaper materials, as oxygen free metal powder is awfully expensive to produce, as well as cheaper equipment, as the printing environment mustn’t be anaerobic. This further allows the equipment to be scaled down and modeled more after an FDM 3D printer.

    Our Thoughts

    To say the least, we were definitely impressed with what we saw during our visit to Desktop Metal. They have a blazing passion that drives them, and if you combine that with a groundbreaking price and a focus on accessibility, you have the perfect recipe for success.

    Desktop Metal has the ongoing goal to revolutionize the metal 3D printing industry, and we at All3DP believe they are doing just that.

    We look forward to seeing if the Production System lives up to its hype next year!

    License: The text of „All3DP Heads North to Visit the Metal 3D Printing Pioneers at Desktop Metal“ by All3DP is licensed under a Creative Commons Attribution 4.0 International License.

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  • Desktop Metal Unveils Live Parts Generative Design Tool for SOLIDWORKS

    Desktop Metal Unveils Live Parts Generative Design Tool for SOLIDWORKS

    Reading Time: 3 minutes

    Desktop Metal is partnering with Dassault Systèmes to develop Live Parts, a new generative design tool. This experimental technology is exclusive to SOLIDWORKS users, and aims to simplify generative design for 3D printing. 

    This week in Los Angeles, some of the most innovative names in 3D printing and CAD software have joined together at SOLIDWORKS World 2018. With over 5,000 members of the manufacturing and engineering community in attendance, the event is heralded as the place to learn new 3D design skills and speak with experts.

    Eager to share some exciting news at the show was Desktop Metal, the Massachusetts metal 3D printing startup that has recently skyrocketed into the additive manufacturing spotlight. Last year, the company debuted the Studio System and Production System, two groundbreaking 3D printers that are aiming to disrupt the metal 3D printing market.

    Read more: Interview with Desktop Metal: The Metal 3D Printing Hype is Real (And Made of Steel)

    The latest development from Desktop Metal, which was debuted at SOLIDWORKS World 2018, is Live Parts. This is a new advanced software tool that focuses on experimental generative design. This tool was created through a partnership with Dassault Systèmes, the company responsible for the 3D CAD software SOLIDWORKS.


    Desktop Metal Unveils Live Parts, A New Approach to Generative Design

    The aim of Live Parts is to simplify generative design, enabling the creation of strong and lightweight parts in a matter of minutes. With it, users can maximize the full potential of 3D printing, leading to material and cost efficiency, as well as design flexibility.

    Developed by DM Labs, Desktop Metal’s research and innovation group, Live Parts is powered by a Graphics Processing Unit (GPU)-accelerated multi-physics engine. This allows designs to be auto-generated in real time, applying morphogenetic principles and advanced simulation to ensure parts are optimized for 3D printing.


    “At Desktop Metal, we are committed to making metal 3D printing both accessible and successful for designers, engineers and manufacturing teams. In addition to hardware, we believe design for additive manufacturing software tools and techniques are critical to the successful fabrication of strong, lightweight parts that perform. We are excited to partner with Dassault Systèmes on the preview of our latest innovation, Live Parts, and to offer our software tool as a means for educational exploration to the largest community of engineers leading advancements in additive manufacturing,” said Ric Fulop, CEO and Co-Founder at Desktop Metal.

    In addition to hardware, we believe design for additive manufacturing software tools and techniques are critical to the successful fabrication of strong, lightweight parts that perform.

    The tool creates functional parts with complex geometries that are well-suited for 3D printing technology. Moreover, Live Parts is accessible to users with zero knowledge on how to design for the techniques and guidelines of additive manufacturing.

    Desktop Metal and Dassault Systèmes will continue to work together and create new features, eventually offering a full workflow from design to 3D printing. The two companies will also collaborate on new initiatives, including metal 3D printing certification and curriculum, as well as joint educational programs.

    “We are extremely excited to partner with Dassault Systèmes to offer SOLIDWORKS users access to the Live Parts technology preview, and we look forward to future collaboration on educational and additional software tools specifically suited for designing for additive manufacturing,” Fulop adds.

    Source: Desktop Metal

    Website: LINK

  • Desktop Metal Gets Patents for Metal 3D Printing Supports System

    Desktop Metal Gets Patents for Metal 3D Printing Supports System

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    Forging a new path for more accessible metal 3D printing, Desktop Metal has been granted patents for its Separable Supports technology. Designed to make metal 3D printing more accessible and safer, the tech means multi-material metal printing and hand-removable supports.

    Desktop Metal, a Massachusetts-based company that has developed office and mass-production level metal 3D printers, has just been granted the patents for its proprietary Separable Supports technology. The technique is the company’s way of printing easy-to-remove support structures from parts that have been printed on its Studio System (and Production System, coming later this year).

    The Desktop Metal Studio System is the first of its kind — a metal 3D printing system safe for use in workshop-office environments. It includes a printer, de-binder and sintering furnace which not only make the metal 3D printing process safer for an office or non-specialized environment, but faster too.

    According to Jonah Myerberg, Chief Technology Officer and Co-Founder of the company:

    As a company driven by invention, we are committed to both innovating and protecting our technology through strategic intellectual property achievements. The technological innovation in these patents enables users, for the first time, to print large metal parts with complex geometries that can be easily removed from their support structures by hand or to print metal objects with separable interlocking structures.


    Desktop Metal
    A part during the sintering process (Image: Desktop Metal)

    Desktop Metal’s Patented Support System

    Whilst more traditional laser power bed methods for 3D printing tend to be restricted to a single source material, the Desktop Metal innovation allows creators to benefit from the use of multiple materials during the printing process.

    In essence, creators can now print support structures which do not bond to the final part. Instead, they consolidate during sintering with the part, resulting in high dimensional accuracy. The support structures can then simply be removed by hand.

    We believe the benefit of this technology covered by the patents will enable substantially increased adoption of metal AM,” adds Myerberg.

    Desktop Metal now holds a wide variety of patented technologies. In addition, the company’s existing pending patent applications cover more than 200 innovations.

    Source: Desktop Metal & TCT Magazine


    Desktop Metal
    Post-sintering, the part simply breaks away from its supports (mage: Desktop Metal)

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