Schlagwort: maritime

  • 3D Printed Autonomous RoBoats Aim to Reduce Road Traffic in Amsterdam

    3D Printed Autonomous RoBoats Aim to Reduce Road Traffic in Amsterdam

    Reading Time: 3 minutes

    Researchers from MIT CSAIL and the Amsterdam Institute for Advanced Metropolitan Solutions are working on a project called the RoBoat, an autonomous boat system that can be used as water taxis, or even be joined together to create floating structures and bridges.

    Imagine being able to start your morning off by hopping on a driver-less water taxi that takes you straight to work, avoiding rush hour traffic and a giant headache. That efficient and automated future sounds like it’s an ocean away from reality, right? Well, not particularly…

    MIT’s Computer Science and Artificial Intelligence Laboratory (CSAIL) and the Amsterdam Institute for Advanced Metropolitan Solutions are working on a project called the RoBoat. The collaborative idea is to create autonomous boats that will move passengers and cargo across bodies of water and around the city, freeing up the roads.

    These autonomous boats could be used as water taxis, or can even join together to create floating structures that could be used as bridges, jetties and platforms for concerts.

    If you’ve ever traveled to Amsterdam, you already know that the complex network of canals makes it the perfect place to conduct trials with the boats. Back in 2016, the RoBoat team tried out their prototypes in the city’s water channels. They sent the small boats down a preprogrammed path, testing out how well the onboard sensors and electronics worked.

    The test went well, but researchers have continued to tweak and test the design further. So far, they’ve made the manufacturing process a lot easier by utilizing 3D printing to create the hull of the boat.

    “Imagine shifting some of infrastructure services that usually take place during the day on the road – deliveries, garbage management, waste management – to the middle of the night, on the water, using a fleet of autonomous boats,” says Daniela Rus, co-author of a new paper describing RoBoat’s progress.

    Using 3D Printing to Improve the Design of the RoBoat

    In order to 3D print the boat’s hull, which measures 4 m x 2 m, the team used an industrial 3D printer. The hull consisted of 16 separate pieces, and entire printing process took 60 hours.

    The team also managed to make the boats lighter and quicker by placing thrusters in the center of each of the four sides. This also allows the autonomous ship to easily move forwards, backwards and laterally too.

    To ensure the boats are can navigate independently, they carry a GPS onboard that can pinpoint an exact location within centimeters while outdoors. However, when sailing indoors, this tracking system primarily relies on an ultrasound beacon system.

    The boat also carries a power supply, Wi-Fi antenna, a minicomputer and micro-controller. There’s also an inertial measurement unit (IMU) onboard that keeps the boat from tipping over and consistently measure that direction it’s facing.

    “The controller considers the boat dynamics, current state of the boat, thrust constraints, and reference position for the coming several seconds, to optimize how the boat drives on the path,” says Wei Wang, first author of the study. “We can then find optimal force for the thrusters that can take the boat back to the path and minimize errors.”

    Another key element of the RoBoat project is an algorithm that controls the boat. This algorithm takes centrifugal forces, drag and changing mass into account while the boat changes speed.

    To test out this advanced system, the researchers preset paths in a swimming pool and set sail to a mini RoBoat. Not only was their initial test were a success, but over the course of 10  total test runs, only a couple of tracking errors occurred.

    Nonetheless, there is still more work to be done. In the future, the researchers will be finding ways to incorporate the ever changing mass of cargo or passengers while also taking into account currents and waves.

    roboat
    roboat

    Source: MIT

    License: The text of „3D Printed Autonomous RoBoats Aim to Reduce Road Traffic in Amsterdam“ by All3DP is licensed under a Creative Commons Attribution 4.0 International License.

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  • 3D Printable Syntactic Foams Could Help Submarines Reach Deeper Depths

    3D Printable Syntactic Foams Could Help Submarines Reach Deeper Depths

    Reading Time: 4 minutes

    A team of researchers from New York University School of Engineering have developed 3D printable syntactic foam materials. These foams are lightweight composites that offer exceptional buoyancy and strength, and are commonly used for submarine components. 

    Scientists at the New York University Tandon School of Engineering have developed the first process to produce 3D printed components from syntactic foams. This industrial-grade material is a lightweight composite that is commonly used for functional parts in airplanes, automobiles, and even submarines.

    The researchers believe that their filaments could offer significant advantages for industries where parts are needed to withstand stress at greater depths. The newly developed syntactic foams are comprised of high-density polyethylene plastic (HDPE)–which is a material used to manufacture industrial-grade parts–and microspheres made of recycled fly ash.

    Traditionally, engineers have had to use injection molding to create components from syntactic foam. To connect different syntactic foam parts together, they’ve also had to utilize adhesives and other fastening methods, which can lead to glaring vulnerabilities in the part design.

    The 3D printable syntactic foams are made from a mixture of billions of microscopic hollow glass or ceramics embedded in an epoxy or plastic resin. This material type provides incredible buoyancy and strength, and is oftentimes used in submarines, such as James Cameron’s famous Deepsea Challenger.

    Additionally, the 3D printable syntactic foam materials can be used to produce parts as a single unit rather than in separate pieces, which adds to the overall stability of components.


    3D Printable syntactic Foam Provides Exceptional Strength to Functional Parts

    The team, led by Nikhil Gupta, an associate professor of mechanical and aerospace engineering at NYU, tested the new syntactic foam filaments using a commercial 3D printer. The researchers also discovered that the filaments are recyclable, making them more environmentally friendly.

    “Our focus was to develop a filament that can be used in commercial printers without any change in the printer hardware,” explained Gupta. “There are a lot of parameters that affect the printing process, including build-plate material, temperature, and printing speed. Finding a set of optimum conditions was the key to making the printing of high-quality parts possible.”

    He added that the hollow spherical particles used in the study were just 0.04 mm to 0.07 mm in diameter. At this tiny scale, the particles will not clog up the 3D printer nozzle. They also had to minimize crushing the hollow particles in order to keep the resin materials at a low density.


    Electron Micrograph of Syntactic Foam With Fly-Ash Microspheres

    Ashish Kumar Singh, a PhD under Gupta, elaborates on this process:

    “We want to add as many hollow particles as possible to make the material lighter, but having a greater number of particles means more of them will break during processing. The survival of hollow particles first during filament manufacturing and then in the 3D-printing process requires a lot of process control.”

    The resulting 3D printable foams demonstrate exceptional strength and density when compared to similar parts made with injection molding. According to Gupta, the team will now shift their focus towards optimizing the material properties for various applications, such as underwater vehicle components that are capable of properly functioning at specific depths.

    The findings have recently been published in the Journal of the Minerals, Metals & Materials Society.


    Ashish Kumar Singh (left) and Nikhil Gupta (right) at NYU. (Image: NYU Engineering)

    Source: NYU Engineering

    Website: LINK

  • Sail Away on DIY Electric Mini Boat Made with 3D Printing and Laser Cutting

    Sail Away on DIY Electric Mini Boat Made with 3D Printing and Laser Cutting

    Reading Time: 4 minutes

    Industrial designer Josh Tulberg has created the Mini Boat, a 6ft electric boat manufactured with 3D printing and laser cutting technology. You can order a DIY kit from his website Rapid Whale, or build the Mini Boat from scratch using his step-by-step instructions.  

    Meet Josh Tulberg, a Bay Area-based industrial designer and recreational engineer that is in charge of Rapid Whale, a website that offers 3D printing and laser cutting services, as well as DIY projects that you can buy directly.

    Thanks to him, with a little maker spirit and around $2,000, you can now live your dreams of sailing the seven seas in a tiny electric boat.

    Tulberg recently released detailed instructions so you can build the electric Mini Boat from scratch. Alternatively, you can also buy his DIY kit for $950 and get started on your future seafaring adventures.

    The designer came up with the idea for the Mini Boat after being inspired by viewing others online. But the maker didn’t just want any old sea vessel, his aim was to create a boat that was shorter than the rest – a boat that was just 6 feet long.


    mini electric boat

    He began his journey by sketching and modeling his design idea on the 3D CAD software Solidworks. To test whether the Mini Boat design would be buoyant, he 3D printed and laser cut a 1:2.2 scale model and successfully floated it inside of a hot tub.

    Impressively, the final full-sized Mini Boat only weighs around 100 lb, making it easy to transport this ship wherever the sea is calling your name. Simply fold down the backseats of your car and you can take it on days out on the lake (just don’t forget to pack the engine too).

    The Mini Boat can fit a single person under 6’2″ tall and 200 lb in weight. It’s reportedly capable of sailing along at 3.5 knots (4 mph). It’s not a speed demon, but it’s still a perfect option for a person who want to spend a day alone on the calm of the sea.

    Tulberg explains with excitement on his website: “This boat is ridiculously small and a blast to ride. It’s also simple to build with its cable-tie and epoxy construction. It’s designed to last a lifetime.”


    Sailing the High Seas in Your Own 3D Printed Mini Electric Boat

    The base of the boat is made from precision cut marine-grade plywood. Tulberg explains that internal bulkheads are installed to enable the boat to float, even when flooding occurs.

    If you choose to purchase Tulberg’s kit from his website, you’ll receive the laser cut marine plywood, 3D printed components, a steering wheel, steering-shaft bearings, and various gaskets.

    However, you’ll still need to spend an additional $500 to $1,100 on off-the-shelf components to finish the boat. According to the designer, the total expenses will depend on how luxurious you want the boat to be or how crafty you are.

    You’ll need a Newport Vessels NV-Series electric motor, deep cycle SLA batteries, and chemical foam for the bulkheads, just to name a few components. You can find the full list of parts here.

    Be warned that this project requires a heavy amount assembly and requires a lot of patience. In other words, the build for this DIY boat is far from smooth sailing. However, once you’ve created the electric mini boat, your weekends away will be a lot more exciting and relaxing.

    Tulberg is currently making the DIY kits on a made-to-order basis. On the other hand, you can start the project from scratch by following his Instructables page.

    The Bay Area-based industrial designer has also created a number of other outlandish projects in his free time, including a scoreboard, ties made from cardboard, and a minimalist belt.

    Source: New Atlas/Rapid Whale

    Website: LINK

  • CEAD Launches Industrial-Scale 3D Printer Tailored for Shipbuilding

    CEAD Launches Industrial-Scale 3D Printer Tailored for Shipbuilding

    Reading Time: 3 minutes

    The Netherlands-based additive manufacturing company CEAD is creating an industrial-scale 3D printer that is specifically engineered to help produce parts for ships and other maritime vessels. 

    Whether it be by land, air, or sea, 3D printing is becoming an integral tool across the transportation sector. Although we usually hear tales of how automotive or aerospace companies are using additive manufacturing technology, the maritime industry is also taking advantage of this emerging technology.

    In fact, the Dutch company CEAD is currently developing a large-scale 3D printer specifically designed for shipbuilding. The Continuous Fibre Additive Manufacturing (CFAM) machine will be able to print with engineering plastics and continuous carbon fiber composites.

    CEAD was founded by Maarten Logtenberg and Lucas Janssen, two former co-founders of the popular 3D printing company Leapfrog. The duo has apparently decided to shift their focus from desktop FDM printing to the industrial market.


    The CEAD team

    CEAD Develops Industrial-Sized Printer Designed for Yacht and Ship Building

    The first CFAM 3D printer will offer a generous build volume of 4 x 2 x 1.5 meters. According to CEAD, the printer is equipped with a high-temperature granule extruder that is capable of printing around 25 kg of material per hour.

    “The CFAM printer is a large-scale thermoplastic composite 3D printer for industrial use. The machine we are developing is capable of printing 24 hours a day with engineering plastic and a continuous fiber on a very large scale. The technology is based on a single screw extruder with a weight of around 150kg, capable of temperatures of up to 400 degrees Celsius,” Maarten Logtenberg, executive director of CEAD, recently told Digital Trends.

    Users will be able to splice carbon fiber composites with a range of engineering-grade plastics, including PP, PET, ABS, PLA, and PEEK. CEAD says that the first CFAM prototype will be ready by the middle of 2018.


    The Netherlands-based 3D printing company is stationed in Rotterdam, which just so happens to be a major port city and hub for shipbuilding.

    CEAD already has a few customers onboard, including Poly Products B.V., a company that produces composite products for the maritime industry. The marine engineering firm Royal Roos also plans to use the printer to create new parts that will reduce the weight of maritime vessels.

    The two companies have already placed orders for the CFAM 3D printer, which CEAD hopes to build in 2019. While the machine is still under development, the news of a large-scale 3D printer tailor-made for shipbuilding should definitely create waves of excitement throughout the maritime industry.

    Source: Digital Trends

    Website: LINK